Processing Technology

Crankshaft roughing will use CNC lathes, CNC internal milling machines, CNC broaching machines and other advanced equipment to perform CNC turning, internal milling and car-broaching on the main journal and connecting rod journals to effectively reduce the deformation of crankshaft machining. Crankshaft finishing will extensively use a CNC-controlled crankshaft grinder to finish the journal. The grinding machine will be equipped with the automatic dynamic balancing device of the grinding wheel, automatic tracking device of the center frame, automatic measurement, automatic compensation device, automatic dressing of the grinding wheel, constant line speed and other functional requirements to ensure the stability of the grinding quality. High-precision equipment relies on the status quo of imports and is not expected to change in the short term.

Enhanced technology

Crankshaft medium frequency induction hardening

The medium frequency induction hardening of the crankshaft will adopt the microcomputer monitoring closed-loop medium frequency induction heating device, which has the characteristics of high efficiency, stable quality and controllable operation.

Crankshaft soft nitriding

For high-volume production of crankshafts, in order to improve product quality, a microcomputer-controlled nitrogen-based atmosphere gas soft nitriding line will be used in the future. The nitrogen-based atmosphere gas soft nitriding production line consists of a front washing machine (cleaning and drying), a preheating furnace, a soft nitriding furnace, a cooling oil tank, a post-cleaning machine (cleaning and drying), a control system, and a gas-making gas distribution system.

Crankshaft surface strengthening technology

Ductile iron crankshaft fillet rolling strengthening will be widely used in crankshaft machining. In addition, the composite strengthening process such as round roll rolling strengthening and journal surface quenching will also be applied to crankshaft machining. Forging steel crankshaft reinforcement will be more The ground is treated with a journal and rounded corners.